Month: December 2022

New Sesame Law! New food labeling requirements for sesame, the ninth major food allergen, will take effect on January 1, 2023.

A second, lesser discussed part of the Food Allergy Safety, Treatment, Education, and Research (FASTER) Act of 2021 is preventing allergen cross contamination through effective sanitation at food processing plants. The move is to prevent accidental exposure to an ingredient that can cause severe and even life-threatening reactions in some people.

At bakeries, where sesame is a popular ingredient, this is a key concern. Most bakeries are not set up for thorough allergen cleaning. Bakeries must control moisture in food production areas to limit yeast and mold growth. Cleaning for allergens becomes more difficult when water is removed.

The new law aims to protect the 3% of the population with sesame allergies, making it the ninth most common food allergen affected by food labeling laws. In 2004, companies began labeling products for the eight other major food allergens, including milk, eggs, fish, crustaceans, tree nuts, peanuts, wheat, and soy. The FDA has issued guidance about the recent change regarding sesame allergies, the ninth most common food allergy, here.

It is critical that every food processing facility that uses sesame ingredients have a plan for how they will meet the demands of the new food allergy law.

Challenges for Bakeries

As of January 1, the new allergen law requires food manufacturers to have a plan for sesame cross contamination to protect individuals with documented food allergies.

There are three key ways bakeries and other facilities producing snack foods for the food industry can protect against sesame ingredient cross contamination.

1. Dedicate a bakery to sesame or non-sesame processing to boost food safety. Having an allergen-specific plant is the ideal but is not always practical.
2. Designate lines as either sesame or non-sesame for greater food allergy safety. Bakeries would still need to manage cross contamination between lines, but it would become less of a concern.
3. Ensure effective sesame seed changeovers are possible during the manufacturing process.

Some bakeries now add trace amounts of natural sesame seeds to all packaged foods and baked goods, then include sesame on their ingredient labels, to skirt the new requirements. The FDA may eventually ban this practice, as the goal is to prevent accidental exposure, not to prevent access to food products for those with sesame seed allergies.

8 Ways to Get Ready for Sesame

1. Assess risk. A risk analysis is the first step in preventing cross contamination at commercial plants. This assessment looks for areas where sesame seeds, sesame oils and sesame paste build up.
2. Improve equipment design. Plant managers can take steps to improve the design of equipment and environmental areas once areas of risk are identified. Redesigning machine components can make it easier to conduct sesame cleaning. Eliminate niche and buildup areas and areas that are challenging to access, like guide rails under conveyor belts or hollow areas on framework. Create sloped surfaces instead of flat surfaces where sesame can collect. Fill in cracks where sesame can buildup.
3. Consider traffic patterns. Rearrange traffic patterns to minimize tracking sesame throughout the plant.
4. Examine cleaning methods. Look at the effectiveness of current cleaning methods and tools to perform a full visual clean for the top nine allergens in identified areas. Determine the gaps between current sanitation and the new levels of sanitation required after January 1.
5. Improve housekeeping. It is important to pay closer attention to problem areas to reduce the amount of seeds in the building. Putting HEPA-filtered industrial vacuums with stainless-steel tanks and grounded lightweight attachments into production areas can improve housekeeping efforts and reduce the buildup left to clean during a changeover window. These vacuums physically remove sesame dust, which gets captured by the HEPA filter. Workers can use a vacuum staged in the area where buildup happens throughout the day.
6. Address areas with heavier buildup. There are areas within a facility that are prone to heavier sesame buildup. Here, technicians will need to use chemicals, scrapers and other tools to remove sesame residue. Adding a dry steam cleaner can help in areas with heavier build up. The wand on this tool can clear debris quickly and the steam will loosen up the allergen to remove it without chemicals. A dry steam cleaner and scrub brush can be used to clean hard-to-reach areas.
7. Clean conveyor belts. Portable systems for conveyor belt cleaning also help reduce sesame buildup. Technicians simply put the cleaning head onto a conveyor belt and the system shoots dry steam onto it. The steam cleans the belt, including cracks and hard-to-reach areas, and reduces yeast and mold on the conveyor belt. Seeds are blown off the belt and onto the floor. The systems remove sesame without removing the conveyor belt. Once installed, the portable system cleans the belt automatically.
8. Watch for technology improvements. New systems to clear plants of sesame debris are being developed by Goodway. Its proprietary conveyor belt sesame seed extraction system is being tested in bakeries now. This completely dry system, which removes sesame seeds from conveyor belts 24/7, will be available soon.

Next Steps

Don’t forget to have a plan for addressing sesame cross contamination in your food processing plant in the New Year. The FASTER Act made protecting people from sesame exposure the law. The monumental new food allergy bill aims to prevent severe or life-threatening reactions to the common ingredient. Learn more from Goodway’s sanitation expert, Evan Reyes, in the webinar “Prevent Allergen Cross-Contamination Through Effective Sanitation—Are you ready for sesame?”

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When shopping for a new heat pump, you may buy an oversized, undersized or correctly sized unit for your Crystal River, FL home. Each of these heat pump sizes impacts your comfort and heating expenses differently. Below, we will discuss why a heat pump’s size matters.

More Energy Savings

If you end up with an undersized heat pump, it does not possess enough capabilities to heat or cool your home successfully. As a result, the system runs without stopping to meet the temperatures you added to the thermostat. The longer your heat pump runs, the more energy it consumes.

An oversized system is too powerful for your home’s heating needs. For this reason, it only runs for a very short time and shuts down, never heating or cooling all of the rooms in the house. Your system also needs to run for a long enough period of time to dehumidify it in the summer, so an oversized heat pump will leave your too humid. It then turns on again, and the same scenario happens again; this is called short cycling.

Your compressor consumes the highest amount of electric energy while starting. Therefore, if it starts many times in a day, your energy costs will shoot up.

If you buy a correctly sized heat pump, the system runs in cycles to provide warmth for your home. This is how manufacturers designed these systems to work; therefore, an appropriately sized system will not consume extraordinary amounts of electric energy.

Reduced Repair Costs

When a heat pump runs without stopping, its parts wear out more quickly than those of a system that runs in cycles. Also, if it turns on and off too often, its parts wear out more quickly. Therefore, you will incur more repair costs while using an undersized or oversized HVAC system.

Unfortunately, no matter how often you repair a wrongly sized heat pump, it will never serve you efficiently. Only replacing it can get you the comfort you need.

More Comfort

An undersized heat pump may not provide enough hot or cool air for your home. Therefore, you will have rooms that are warm while others are cold. On the other hand, a correctly sized heat pump’s capabilities match your home’s heating requirements, allowing you to enjoy uniform heat distribution.

Contact Senica Air Conditioning for quality heating services. We will install the correctly sized system for your house to ensure you stay warm and comfortable throughout the cold season.

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At Arista, we are proud of our history of serving the NYC Metro area since 1949. Here’s how we grew from a start-up to the leading NYC HVAC service company. A snowflake is born A WWII G.I. named Leo Stern started a mechanical contracting firm and named the company Arista, which means “the best” in … Continued

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During the winter months, home maintenance needs differ from when it’s warm outside. Roof ventilation is a concern to many homeowners, especially those concerned with energy and heat conservation. Should covering your roof vents be on your winter home maintenance to-do list? Read on to find out.

Should I cover my roof vents in the winter?

Roof ventilation is important year-round. During the winter, your home’s roof vents allow moisture to leave the attic space, preventing the growth of mold and mildew that can occur even during this typically dry period. You should absolutely leave your roof vents open during the winter – do not cover them!

During the winter, roof ventilation works to keep temperatures even. Closing your vents makes the attic space too warm and dry – dangerous conditions for mold as well as pests. Keeping your roof vents open keeps the roof at an even temperature to prevent damaging ice dams, where water backs up underneath your shingles, freezing and causing damage to your roofing components and structure as well as your gutters.

When the attic becomes too warm due to closed vents, snow and ice on the roof readily melts. This causes free-flowing water to run between shingles and down to the gutters. Hitting uneven roof temperatures caused by blocked vents leads to the refreezing that is troubling.

Want to get a system check-up just to be safe?

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It’s ok for your attic to be cold in the winter because the roof vents are open. An attic with good air sealing will not cause your home to become colder or expend additional energy for heating. If heating energy is making its way into your attic, the way to solve this problem is by upping attic insulation rather than closing roof vents.

Clearing roof vents in winter

Heavy winter storms lead to snow and ice accumulation which may affect your roof ventilation’s ability to allow free-flowing air to move through the attic. Ice buildup also weighs on the roof structure, which is dangerous when it becomes heavy. It may be necessary to clear your roof vents after heavy winter precipitation.

To do so safely, it is best to enlist the help of a snow removal contractor. You should not attempt to climb upon an unsafe roof covered with snow and ice. A licensed, insured contractor will use the proper tools to alleviate snow and ice accumulation while protecting roof vents from damage.

Caring for roof ventilation

Make sure your roof vents perform properly during the winter by performing some easy maintenance in the fall.

• Clean under-eave to remove debris
• Clean attic fan to remove debris
• Clear sticks, leaves, and other materials away from exhaust vents on the roof

These steps will allow air to come and go from your attic, maintaining proper roof ventilation throughout the winter. Mold in an attic becomes a dangerous and costly problem – prevent moisture accumulations with simple maintenance for your roof vents.

Find roof ventilation help on HVAC.com

HVAC contractors have the roof ventilation solutions your home needs to maintain proper attic temperatures and airflow throughout the winter. Get the help you need by finding a licensed, local HVAC company.

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Heat pumps use refrigerant to transfer heat between the inside of your home and the outdoors. When refrigerant lines are damaged, refrigerant can leak out of the system. The heat pump will need to be recharged to restore the proper amount of refrigerant necessary for optimal performance.

Only a certified HVAC technician should charge a heat pump or HVAC system. The tech will use one of two methods: superheat or subcooling. In most cases, subcooling is the preferred method, but the solution will depend on the indoor metering device type.

To prevent the home from becoming cold, the auxiliary heating system will run while the heat pump is taken offline for repair.

Schedule an HVAC technician to charge your heat pump.

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Signs a heat pump is low on refrigerant

There are three primary warning signs your heat pump may need to be recharged. Look for these symptoms of a heat pump that’s low on refrigerant:

1. A leaking heat pump. The refrigerant in your unit should last as long as the system itself. That is, unless it experiences a leak. If you notice liquid escaping from the system, typically around connector points, you’re likely low on refrigerant.
2. Unit is frozen. If the heat pump evaporator coil is frozen over, it’s time to call an HVAC pro. Note that this can also occur in the summer, signaling the need for a charge.
3. Poor performance. Does your home feel colder (or warmer) than it should? A unit that continuously runs but can’t maintain your desired temperature signals the need for a refrigerant charge.

When the technician arrives, request that they check the airflow of your unit before charging the refrigerant. If the airflow is off, the unit will not operate properly even with the correct charge.

When to add refrigerant to heat pump

With regular maintenance, your heat pump should operate efficiently for 10 to 20 years. The refrigerant in your unit should not need to be charged or “topped off” unless a leak is detected.

Heat pump maintenance should be performed twice a year: in the spring and fall. Technicians will spot small issues before they turn into major system challenges. Between professional inspections, you can use these simple homeowner heat pump maintenance tips to keep the unit running at its best:

• Clear away snow and ice build up. The heat pump needs access to outdoor air. Anything that restricts that air flow will cause the heat pump to work harder than necessary.
• Clear leaves, sticks, and other foilage from the outdoor unit. Plant shrubs at least 18 inches away from the heat pump.
• Clean or changeyour filters once a month, or as needed.
• Ensure all registers are open.
• Clean outdoor coils with a foam spray whenever they appear dirty.
• Keep the thermostat set above 65 degrees during the heating season.
• Keep the thermostat set at or below 70 degrees during the cooling season.

Book an appointment with a local HVAC tech for a heat pump tuneup.

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DIY or call a pro for heat pump charge?

Inspecting and charging the refrigerant in a heat pump is not a DIY job. Any time coolant in an HVAC system needs to be charged, a certified HVAC technician must complete the work.

Follow a routine heat pump maintenance schedule and have a professional inspect the unit twice yearly. The upkeep on your unit will pay off with a warm home in the winter and a cool space during the summer. If you’ve noticed the symptoms of a leaking heat pump, click below to connect with a trusted HVAC technician.

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This is the season of giving but all those gifts don’t have to be just for friends and family. Sometimes it pays off to get a gift that everyone in your home will benefit from and enjoy. A home comfort system might not be a traditional holiday gift, but it’s one that will make everyone happy and better yet, it’ll keep on giving after the holidays are over.

If you suspect that your HVAC system is on its last legs, then perhaps this year is the year to gift yourself an HVAC replacement in Pinecrest FL. Let’s figure out if this is the best option for your home this year by determining if your system is worth repairing or is due for replacement.

The Deciding Factors for Your HVAC System Repair or Replacement

If you are trying to figure out whether you should get your system repaired or a new one, here are some of the biggest factors to consider when making such a huge decision.

System Age

If you don’t know already, now’s the perfect time to figure out exactly how old your HVAC system is. The average AC or heater can last between 10-15 years before its efficiency begins to deteriorate. If your system is malfunctioning and is under 10 years old, you can likely get by with a repair. If you have a system that is over 12 years old and it starts to encounter trouble, you are probably better off getting a system replacement.

Repair Frequency

How often have you had to schedule expert repairs for your HVAC system? Even with regular maintenance each year, every system will need repairs at some point or another. It doesn’t mean that it should require repairs every single year though. If your system needs repairs as often as it needs maintenance, then you may have a system that needs to retire instead.

Repair Cost

Perhaps you don’t need repairs too often, but you’ve noticed that the price of those repairs is getting to be exorbitant. When you get an estimate for a repair, take a minute to double-check the cost and make sure that the repair bill isn’t telling you that your money would be better spent on a new system. How can you figure out if this is the case? There are two ways:

• The Rule of 5000: Multiply the cost of your repairs by the age of your system. If the resulting number is over 5000, then you are better off upgrading.
• Cost Comparison: If the cost of the repairs equals half or more of the cost of a new system, your money is better spent on the new system.

Based on these three indicators, you likely have a better idea of whether you should invest in system repairs or a replacement for your HVAC system before it decides for you with a full breakdown.

Looking to get a more effective and efficient HVAC system in your home for the holidays? Then reach out today to get started with one of the best teams in Florida.

Schedule your system replacement with Air On Demand. Make sure to ask about our financing options, too!

The post Should You Get a Repair or Replacement For Your HVAC System? first appeared on Air On Demand.

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When it comes to whole-home heating, boiler vs. furnace is one of your options. Both distribute warmth to keep your home comfortable. 

Boilers and furnaces use different methods to heat your home. In this piece, you’ll learn how they work and the pros and cons of each. 

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What is the difference between boiler and furnace?

Boilers are a type of radiant heater. They use either gas, oil, or coal to warm water in a vessel. The water or steam (depending on your model) is then distributed to radiators throughout the home for heating. 

There are several radiator styles:

• Baseboard radiators
• Large steam radiators
• Radiant floor systems

Alternatively, furnaces warm air and circulate it through ductwork in a home. Furnaces burn fuel to create heat. They use an air handler to push warm air into the home. 

Warm air disperses through the home’s air ducts. It blows out through vents in each room, warming the space.  

Furnaces can use different types of fuel, like boilers, including electricity, gas, and oil.

Boiler vs. furnace cost

According to the 2023 National Plumbing and HVAC Estimator, the cost of residential boilers ranges $4,378-17,240. HomeAdvisor says the average new boiler costs $5,810.  

The National Plumbing and HVAC Estimator states new residential furnaces range $1,010-5,764. HomeAdvisor says the average new furnace costs $4,690. 

The average lifespan of a boiler is 20 years. The average lifespan of a furnace is 15-30 years. How long each lasts depends on how you use the appliance and how well it’s maintained.

In addition to budgeting for the appliance itself, you’ll need to pay for installation. It’s easier for HVAC technicians to install a furnace than a boiler.

A furnace takes a few hours, but boiler installation can take multiple days. Therefore, boiler installation is significantly more expensive.

Boilers require less maintenance. A furnace should have an annual tuneup to keep it running effectively. This involves a small expense. 

Talk to an expert about furnace and boiler installation.

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Boiler vs. furnace fuel type

In most cases, electric appliances are the least expensive. Oil appliances cost the most upfront, with gas appliances in the middle.

The cost of running a heating appliance depends on the fuel it burns, as well. Generally, gas is the least expensive heating fuel, followed by electricity and oil.

In 2022-2023, all heating fuel prices are up. Gas prices, especially, are spiking, up more than 34 percent this winter. 

Boiler vs. furnace efficiency

Boilers are usually more fuel-efficient than furnaces. In turn, your monthly power bill will probably be less with a boiler.

Boilers and furnaces are both rated for Annual Fuel Utilization Efficiency (AFUE). AFUE measures the fuel efficiency of your heating appliance.

A heating appliance with an AFUE of 90% wastes 10% of its fuel and uses 90% to heat your home.

The higher the AFUE rating, the more efficient your boiler or furnace. When shopping for a boiler or furnace, you can directly compare their efficiency by looking for the AFUE rating.

According to Energy.gov, a high-efficiency heating system has an AFUE of 90-98.5 percent. 

Which is better? Boiler vs. furnace

In the United States, boilers aren’t currently popular for home heating. Most homes with boilers are older and exist in the northeastern region.

Adapting your home for a boiler can be costly and inefficient unless you have an existing radiant heating system.

However, boilers can be beneficial in certain situations.

Boiler pros and cons

✅ Pros	❌ Cons
Heats more evenly and gradually	Noisy when water is heating up
Lasts longer than a furnace	Costs more than a furnace
Doesn’t blow dust	Complicated installation
Low-maintenance	Requires existing radiant heating elements
Runs more efficiently than a furnace	Pipes may freeze in extreme weather

Furnace pros and cons

Most homes today are built with ductwork; so a furnace is a logical choice for heating them. But if you’re starting from scratch, consider these potential benefits and drawbacks.

✅ Pros	❌ Cons
Less expensive than a boiler	Blows dust, impacting air quality
Easier to install than a boiler	Requires regular maintenance
Space-saving compared to a boiler	Less efficient than a boiler
No water pipes or leaks to worry about	Shorter lifespan than a boiler

The bottom line: furnace vs. boiler

Though boilers have some compelling benefits, we don’t recommend installing one unless your home already has a radiant heating system. We find radiant heating installations expensive and cumbersome, even if you’re building a new home.

Heating via ductwork with a furnace is preferable in most scenarios. We recommend an electric furnace if your home has appropriate hookups. As the utility grid becomes more sustainable and we move towards decarbonization, electric appliances will be the most efficient option. 

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Keeping hundreds or even thousands of HVAC units running is complex, and optimizing efficiency and avoiding downtime is critical. That’s why Facilities Managers need a plan for proactive HVAC replacement. As equipment ages, it becomes more inefficient. As a result, it’s increasingly likely to break down, provide inconsistent comfort, and drive up energy costs. Here’s … Continued

The post Facilities HVAC Replacement Strategy for the New Year appeared first on Arista.

Whether you operate a food processing plant, industry facility, a school or an office building, maintaining a high level of Indoor Air Quality (IAQ), also known as “indoor environmental quality”, is important to occupational health. “What is indoor air quality?” is a question that you should be asking concerning your building conditions, if you’re unsure about air quality in your workplace.

What is IAQ?

The Environmental Protection Agency (EPA) defines indoor air quality as the air quality within and around buildings and structures, as it relates to health and comfort of building occupants. When facility managers understand and control common indoor air pollutants, they can reduce the risk of indoor health concerns caused by poor air quality.

Though other contaminants exist, the EPA identifies the top four indoor air pollutants as:

• Excess moisture
• Volatile organic compounds
• Carbon monoxide
• Radon

Building operations managers can maintain acceptable indoor air quality by controlling indoor air contaminants through cleaning efforts and technology.

Even if you don’t have direct indoor pollution sources, every facility can experience a buildup of dust, pollen, mold, and harmful VOCs that degrade IAQ. The best way to keep air quality high is to control indoor pollutant levels in buildings.

Why is IAQ Important?

Building-related illnesses or “sick building syndrome,” is a serious issue to consider when planning maintenance of your building. Indoor air pollution can present significant and harmful health effects that increase absenteeism, reduce performance, and lower productivity. Repeated exposures to damp indoor spaces can severely impact a person’s health.  Short- and long-term health effects of poor IAQ can include headaches, fatigue, respiratory problems including impaired lung function, heart disease, cancer and even indoor air pollution deaths.

Poor IAQ also can arise from poor ventilation rates and issues with mixing in outside air with indoor air, fluctuating indoor air temperatures and humidity, recent building construction, mold in damp areas, off-gassing of cleaning chemicals, and other airborne chemicals.

Six Methods That Can Improve IAQ

Dust collection devices, proper cleaning and maintenance of HVAC systems, air purifying systems, HEPA vacuums and more can help facility managers take a positive step toward improving IAQ.

1. Install a dust collector. It makes sense to install an industrial dust collector when the work companies do generates dust from dangerous airborne pollutants. These units use efficient filtration to capture dust and remove it from the air.
2. Clean ducts. Indoor air is recycled through HVAC systems through ducts. As this occurs, contaminants can adhere to duct interiors and spread germs, dust, mold and allergens throughout a facility as the system operates. Regular cleaning and decontamination of duct work with specialized tools can dislodge stuck dirt and debris. An industrial duct cleaning system or vacuum with HEPA filters can loosen and remove additional buildup. Using a chemical agent or disinfectant can clean up ducts when there is evidence of microbial growth.
3. Clean evaporator and condenser coils. Evaporator and condenser coils also can collect dirt, mold and other contaminants which can spread throughout the facility as the HVAC system operates. Regularly cleaning coils reduces the spread of contaminants. Because evaporator and condenser coils can be located inside ceilings, outside, on rooftops and more, it’s essential to use equipment designed for this work.
4. Keep cooling towers clean. Cooling towers are another source for infectious bacteria that can cause indoor air problems. It is important to inspect cooling towers for scale and slime monthly and to clean tower basin surfaces to remove debris and contaminants. Treat water in cooling towers with descaling and disinfectant solutions to manage the risk of legionella and other bacterial growth and drain the system at least once a year for thorough cleaning and disinfection before turning it back on.
5. Install high quality air filtration systems. Air purification systems can remove pollutants from the air. Quality air filters for HVAC systems can keep dirt out of vents and ducts and purify the air facility wide.
6. Use a HEPA filter vacuum. HEPA-filter vacuums trap and remove fine particles from the air prior to exhausting it into the atmosphere. These devices improve indoor air quality by capturing harmful particles. Many industrial vacuums include a multi-step filtering process that removes progressively smaller and smaller particles, with the final step being HEPA filtration that removes 99.97% of particles down to 0.03 microns, or about 10x smaller than the thickness of human hair.

Next Steps

Improving and maintaining a facility’s IAQ is a crucial step in preserving the health and productivity of employees. Goodway has a wide range of products designed to keep industrial and processing facilities clean and IAQ high. Goodway IAQ Experts can work with building operations, plant and facility managers to design a cleaning program for optimum IAQ.

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The HVAC system in your Bellaire, TX home can affect your sleep. That’s why it’s important to make sure your system works well. Here are a few ways your HVAC system determines how well you sleep.

Poor Quality Air

Breathing air that’s low in quality can ruin your sleep. It can cause you to have reactions such as sneezing, coughing, sore throats, eye irritation and more. You’ll have a difficult time sleeping when you’re dealing with these symptoms.

Your heating and cooling system can circulate dirty air throughout your home. The air could have dust, dirt, pollen and other contaminants from your air ducts. Make sure to change your air filter regularly, and call an HVAC technician to clean your air ducts.

Loud, Weird Sounds

An HVAC system might make noises that keep you up at night. This is usually not the case with a new system or one that’s working well. If you’re hearing loud, unexplained noises, your heating and cooling system needs maintenance or repair.

Uncomfortable Temperatures

Most people find it difficult to sleep in a room that’s too hot or too cold. That’s why a heating and cooling system that provides inconsistent temperatures can ruin your sleep.

You need the ideal temperature that allows you to comfortably sleep. However, it’s possible that your HVAC system won’t maintain a consistent temperature throughout the night. The sudden temperature change can awaken you several times during the night.

Several things can cause inconsistent temperatures with your heating and cooling system. Your best option is to contact an HVAC technician for maintenance. You also might want to consider installing a smart thermostat that will help with consistent temperatures.

Your heating and cooling system can make all the difference in how well you sleep. Contact Davis Air Conditioning & Heating for an heating and cooling system tune-up. We’ll make sure your HVAC system is performing its best and not disrupting your sleep.

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